Update 3458A-Repair.md

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xans 2024-07-29 00:30:16 +02:00
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@ -11,12 +11,13 @@ On inspection, there are some initial problems that are quite obvious, namely bu
Great! Having sorted out the DCV section so easily, I can now move on to the next error the meter displays on power up; Error 202, Hardware failure - AC board. My clue here is that I don't hear any clicking relays and the fault seems to happen almost instantly. This leads me to suspect that the fault is gitial in nature. Troubleshooting reveals that fuse F701 has blown and the meter now has no 14V supply rail on the AC board. Fixing this by inserting one of the spare fuses allowed me to move on, but the error still persisted.
Next I checked the integrity of the signal chain by applying an input and probing around the amplifier; every area seemed to be measuring, odd... trying all the AC measurement modes also showed me that everything was working. Looking back at the symptoms of a digital fault, I turned to checking the Elantek comparators, but these also seemed to be working, oddly enough. That left me to look at the shift register chain, which is entirely digital in nature, and indeed, bingo!
It seems that U008 was the culprit. I have a feeling that the failure mode had something to do with the 5V supply disappearing and the A3 ADC board forcing too high a digital voltage into the shift register output.
[ac fix]
![ac fix](3458-WorkLog/imgE.png)
## Replacing the capacitors
To save the meter from an early demise, I replaced all the capacitors, and indeed some seemed to be leaking already, I was lucky to replace them before the corrosion got worse. Another healthy upgrade I did was to update the firmware to the latest version, which improved the accuracy of the meter to some extent due to the various mathematical updates to said firmware.
## Final bugs
Now that the meter seems to be working, I tried ACAL with the meter after letting it run, and now it shows me an error I have never seen before. error 204 flatness dac convergence 199. The error occurs while the meter is warming up and the ACAL step is always 100V. This immediately made me suspect the HV attenuation part, mainly the DAC. Cooling the board slightly, and seeing which component cooling makes it work, made me suspect U302, the LT318 op-amp behind the DAC. However, after replacing it with a different one, the problem still seemed to persist deterring me from assuming the fault is U302.
![amprep](3458-WorkLog/imgC.jpg)
![amprep](3458-WorkLog/imgC.png)
Now, the resistors for this amp seemed to be affecting the pass or fail, replacing them and retrying indeed made the error disappear. Interestingly, looking at the circuit in question I would not intuitively expect this to fix the fault.
![resrep](3458-WorkLog/imgD.png)